Underground Valve Chamber Protection

China Gas Buried Valve Protection Program

A petrolatum tape-based protection system has been used for buried valves and connected components across three China Gas project sites since 2018.

Client
China Gas
Industry
Natural Gas Distribution
Location
Nanjing, Hangzhou and Yangzhong, China
Project date
In use since 2018
System
Petrolatum Primer / Profiling / Sealing Mastic / Petrolatum Tape

Verified project record

Protected buried valve assembly inside a China Gas valve chamber in Nanjing.

Project overview

Application and project record

Client
China Gas
Industry
Natural Gas Distribution
Asset type
Buried Gas Valves, Flanges and Valve Chambers
Protection system
Petrolatum Primer / Profiling / Sealing Mastic / Petrolatum Tape
Location
Nanjing, Hangzhou and Yangzhong, China
Project date
In use since 2018

Project summary

Scope and application context

China Gas operates underground valve chambers where rainwater ingress, groundwater seepage and standing water can create a demanding corrosion environment for valves, flanges, bolts and connected pipework. A petrolatum tape-based protection system has been used across project sites in Nanjing, Hangzhou and Yangzhong since 2018.

Project challenge

Protection requirement

Underground valve chambers can retain water and moisture for extended periods. Existing paint systems may deteriorate around irregular valve bodies, flange connections, bolts and pipe transitions. The project required a conformable cold-applied system that could be shaped around complex components and applied during maintenance work.

System used

Cold-applied protection system

  1. Petrolatum Primer
  2. Profiling / Sealing Mastic
  3. Petrolatum Tape

Installation process

Recorded application sequence

  1. Remove loose rust, dirt and surface contamination.
  2. Apply petrolatum primer to the prepared surface.
  3. Fill recesses and form smooth transitions around valves, flanges and bolts using profiling or sealing mastic.
  4. Wrap petrolatum tape from the adjacent straight pipe sections toward the valve body.
  5. Maintain approximately 50% overlap where confirmed by the project source.
  6. Smooth and compact overlaps and interfaces to reduce voids.

Site records

Before, during and after documentation by city

Each location is presented as a separate project record to preserve the source context of its photographs.

Project site

Nanjing China Gas

Nanjing, Jiangsu, China

Project documentation from an underground valve chamber in Nanjing records standing-water exposure, system application and the protected valve assembly.

Before

Valve and flange assembly surrounded by standing water in a Nanjing underground chamber before protection.
Nanjing valve chamber condition before protection system application.

During

Petrolatum tape being applied around a valve assembly in the Nanjing chamber.
System application around the irregular valve and connection geometry in Nanjing.

After

Nanjing valve assembly after application of the petrolatum tape protection system.
Protected valve assembly at the Nanjing project site.

Project site

Hangzhou China Gas

Hangzhou, Zhejiang, China

Project documentation from Hangzhou shows corrosion around a valve and flange assembly, the wrapping stage and the protected component after application.

Before

Corrosion visible on a valve and flange assembly at the Hangzhou project site before protection.
Valve and flange surface condition at the Hangzhou site before treatment.

During

Petrolatum tape being wrapped around the Hangzhou valve and flange assembly.
Petrolatum tape installation around the irregular valve geometry in Hangzhou.

After

Hangzhou valve and flange assembly after application of the protection system.
Protected valve and flange assembly at the Hangzhou project site.

Project site

Yangzhong China Gas

Yangzhong, Jiangsu, China

Project documentation from Yangzhong records a corroded valve assembly, system installation and the protected configuration after application.

Before

Corroded valve and connected pipework at the Yangzhong project site before protection.
Existing valve and pipework condition at the Yangzhong site before treatment.

During

Protection system being applied around the Yangzhong valve assembly.
Installation around the irregular valve and flange geometry in Yangzhong.

After

Yangzhong valve assembly after application of the corrosion protection system.
Protected valve assembly at the Yangzhong project site.

Technical inquiry

Have a similar corrosion protection requirement?

Share your application photos, drawings or operating conditions with our team.